Efficient production of protein concentrates, isolates and hydrolysates
Turnkey protein production lines for the food and pharmaceutical industries
We design and build efficient turnkey industrial protein-production lines — from laboratory prototypes to full-scale commercial systems.
Commissioning, service and support at every stage.
We will show you how to make protein production faster, more profitable and more efficient.
How to extract pure protein from plant materials faster and more efficiently
Raw material preparation
Grinding grain, meal, or cake to the required particle size.
Ultrasonic dispersion
A specialized ultrasonic homogenizer breaks down plant fibers, exposes the protein, and creates a uniform suspension.
Fermentation
Enzymes selectively break down non-protein components, increasing protein bioavailability
Protein separation
and concentration
Protein fractions are separated from non-target impurities.
Drying
Concentrated solutions are spray-dried for storage and convenient use.
Final product
Pure plant protein suitable for food and pharmaceutical applications, as well as feed for pets and livestock.
Enzymatic technology makes it possible to obtain a higher-quality, in-demand product with improved functional properties.
However, it is often more expensive to produce due to the cost of enzymes.
Enzymatic hydrolysis
Advantages
- Preservation of amino acids.
- Maintains the natural amino-acid profile.
- Breaks structural bonds in lipoproteins and glycoproteins.
- Allows precise control of hydrolysate and isolate composition.
- Environmentally safe.
- Low energy consumption.
- Simpler production technology compared to alternative methods.
Disadvantages
- Use of costly enzymes.
- Long processing time.
- Requires preliminary raw-material preparation.
- Mass-transfer limitations.
How can you leverage the advantages of enzymatic technology while significantly accelerating the process and reducing production costs?
Apply a system of specially designed flow-through industrial ultrasonic homogenizers with high-amplitude sonotrode oscillations at specific stages of raw-material flow and processing!
-50% production cost and 2× processing speed thanks to the synergy of ultrasonic and enzymes.
When ultrasonic and enzymes work together, you achieve results unattainable with either technology alone.
Ultrasonic effectively “opens up” cellular structures, increasing substrate accessibility for enzymatic action.
Cost reduction by 50%
The ultrasonic homogenizer allows several stages to be removed from the production line and reduces enzyme consumption by 30% without loss of efficiency.
2x faster processing
High-power ultrasonic intensifies hydrolysis reactions, accelerating the breakdown of cellular structures and significantly increasing the interaction rate of reactants.
Substrate accessibility
Ultrasonic breaks down cell walls and raw-material fibers, disrupts weak intermolecular bonds, and exposes internal components, making them more accessible for the hydrolysis reaction. This ensures more complete and thorough extraction of target compounds.
You get as a result
Enzymatic hydrolysis
Engineering and manufacturing of the production line
Developed for your raw materials, objectives, and scale with full “turnkey” technology implementation, pilot testing, and commissioning.
Modernization of existing facilities
We integrate ultrasonic technology with your hydrolysis process into your existing production chain, dramatically increasing profitability.
Industrial high-amplitude ultrasonic homogenizer
Convenience and reliability of working
with Shield Ultrasonics
Free test trials
Validate the effectiveness of the technology on your own raw materials with no upfront investment.
Technology tailored to your product
No generic approach — only solutions designed specifically for your production needs.
A fully assembled and commissioned line
Comprehensive turnkey solutions — from engineering to finished-product manufacturing.
Commissioning, service, and warranty
Full support, personnel training, and technical assistance.
Ready to discuss partnership opportunities?
Send us a quick request and we will respond within a day and coordinate the next steps.